TextileCo Pvt Ltd
The Problem: Shipping fabric rolls with a 8% defect rate led to three failed quality audits from enterprise buyers, threatening ₹2 Cr+ in active contract accounts.
The Solution: Installed 3 SightQC cameras across key weaving frames. Trained AI models to detect weaving slubs, edge stitching tension defects, and print stains.
"We passed our enterprise buyer's quality audit with ease. SightQC paid for itself within four months."
— Rajesh Kumar, Plant Manager
Electronics Assembly Solutions
The Problem: Missing capacitors and bridge solder defects on PCBs caused an estimated 12% in operational rework costs and slow QA line throughput.
The Solution: Mounted overhead cameras above 5 pick-and-place lines. Connected a custom YOLO model to flag component anomalies under 100ms.
"The active analytics tool pointed out that our pick-and-place head nozzle on line 2 was deteriorating. Savings were instant."
— Priya Sharma, Managing Director
AutoParts Manufacturing
The Problem: Scratches and die misalignments on steel castings caused high scrap rates of 15%, costing significant raw material loss.
The Solution: Placed cameras at the stamping exhaust press. Triggered GPIO relay to reject scratched castings automatically via sorting actuator.
"We now catch worn stamping dies in real-time. SightQC stopped sheet metal scrap losses on our line."
— Anil Mehta, Owner